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Cutting acute molding angles Full Video:    • Cutting Acute Angles   Tip  

The first jig is one that spans both sides of the saw blade. It allows you to change the blade left and right without moving the acute angle jig.

Acute Angle Jig

Acute Angle Jig Base and Fence

I used scrap Birch plywood for my jig. I like using plywood because of its stable and durable. Holding the base plate on the saw, adjust the saw blade depth to cut approximately ½” into the jig base. If you forget to do this you’ll cut through your fence – you don’t want to do that.

Note – I initially started off with a larger 9-3/4” deep base which I liked because it allowed me to clamp-on really sharp angle cuts. Unfortunately, I was unable to see the miter scale so I ripped 2” off the base. Later I added angle marks to the edge of the jig. In hindsight I had, I thought of this earlier, I could have left the larger base.



Determine Height of the Fence

I initially made my jig fence the same height as the 4-1/4” extension wings but quickly learned that the saw head hit the fence, so I cut ½” off the fence for clearance. The fence and base plate were assembled with glue and screws.



Add the Angle Guides

I added a second layer of ¾ plywood to the jig base. I made reference marks for setting the fence in the saw and then clamped it in place. Here’s where you can geek out on this jig If you make your fence longer than your aluminum saw fence you can screw tabs on the backside to index on the saw fence.

You also can use thicker wood, to get you a deeper, larger angle guide.


With the fence clamped to the saw, mark the maximum cuts of the blade in each direction. This will help you avoid installing glue or screws when you later cut out the angle guide from the jig base.



Cut Out the Angle Guides

Set the saw to 45-degrees in both directions and cut and remove the angle guide from the jig base. The result is a 90-degree, ¾” deep wedge. These are your new acute angle guide fences.

Using the Acute Angle Jig

Align a piece of trim in the wedge and back it off the rear of the fence slightly, to avoid catching the cutoff during the cut. Clamp the piece your cutting to the jig for safety. When cutting allow the saw blade to come to a stop before lifting the saw head.

Pro Tip:

When cutting super sharp angles like 75-degrees, depending on the width of the molding, there may not be room for a clamp. In these situations, I put a brad nail or two into the molding to hold it in place. Don’t ever try to freehand the cut!



Cutting Angles Greater Than 45-Degrees

Ok, this can get a bit confusing. When the saw blade is set at its normal zero degrees position, the jig will cut a 45-degree angle. Set the saw to 5 degrees in either direction and it will produce a 50-degree angle cut. Set the saw 5 more degrees for a 55-degree angle, move it another 5-degrees and it will cut a 60-degree angle, and so on.

Acute Angle Jig Cut Scale

Miter Scale 0 5 10 15 20 22.5 25 30 35 40 45
Angle Cut 45 50 55 60 65 67.5 70 75 80 85 90


Crown and Larger Molding – Acute Angle Jig

For larger moldings or crown I use an acute angle jig with a larger fence, allowing me to cut nested crown. This jig is set on one side of the saw but can be used on either side. The jig clamps to the miter saw fence, in line with the saw blade set at 90-degrees. For safety, I add a third clamp to hold the molding to the jig fence.

To make this jig I cut some scrap plywood 12” x 12” and installed a 45-degree fence with two supports. The end result is a triangle on a jig base, this design is durable and can get tossed around the shop or job trailer with little worry.

Note – After building this jig, I think the rear support fence could be lowered which would give more clearance for your hand and a clamp.

Sometimes the simplest jigs can be the most used and the handiest, and this acute angle jig for the miter saw might fit that bill.

#woodworking #finishcarpentry
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